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Cleanroom layout, material and personnel flow design, and throughput modelling before a single machine is purchased.
The most expensive decisions on a pharmaceutical line are made before any equipment arrives. GentlemanPharmed provides layout engineering and capacity modelling so that machine selection follows from the production target rather than the other way round. We model realistic throughput including changeover, cleaning and planned downtime, then lay the line out against your existing cleanroom classification, material airlocks and personnel flow. The output is a drawing set and a capacity model you can put in front of a board or a lender.
Output modelled with changeover, CIP/SIP cycles, and OEE assumptions applied, not nameplate speeds that no line achieves in practice.
Unidirectional flow layouts that prevent cross-contamination and satisfy Annex 1 and Schedule M segregation expectations.
Consolidated electrical, compressed air, chilled water, purified water and HVAC loads for the whole line, sized for concurrent operation.
Layouts that reserve footprint and utility headroom for the next machine, so growth does not require rebuilding the room.
Target annual volume, batch sizes, dosage forms, shift pattern and regulatory market are established as fixed inputs.
Machine speeds, changeover and cleaning times are modelled to size each stage of the line against the target.
General arrangement drawings showing equipment positions, service access clearances, airlocks and flow direction.
Layout reviewed with your production, QA and engineering teams, then frozen as the basis for procurement.
Contact our team to discuss your service requirements and get a tailored quote.