What is the endotoxin reduction level achieved?

Guarantees a minimum 3-log (99.9%) endotoxin reduction verified via endotoxin indicator challenge tests.

What water quality does the machine require?

Final rinse requires Water for Injection or Purified Water depending on the dosage form, supplied at the specified pressure and temperature. Earlier rinse stages can run on potable or purified water, and the machine records the conductivity of the final rinse.

How is cleaning effectiveness demonstrated?

Effectiveness is demonstrated during performance qualification by riboflavin coverage testing, followed by swab and rinse sampling against the residue limit calculated for your worst-case product.

What drainage is required at the installation point?

A floor drain sized for the peak discharge rate is required adjacent to the machine, with an air break to prevent back-siphonage. The utility schedule supplied with the machine gives the exact flow and connection sizes.

What warranty applies to this machine?

Machines are supplied with a 12-month warranty from commissioning covering manufacturing defects, with wear parts and tooling excluded. Extended cover is available under an annual maintenance contract, which also fixes response times for breakdown attendance.

What documentation is supplied at handover?

Handover includes the operation and maintenance manual, electrical and pneumatic schematics, the spare parts list with part numbers, material test certificates for contact parts, sensor calibration certificates and the completed qualification dossier.

VWT-200 Aseptic Vial Washing & Sterilizing Tunnel

Name: VWT-200 Aseptic Vial Washing & Sterilizing Tunnel
Brand: GentlemanPharmed
Availability: InStock

Continuous rotary ultrasonic vial washing machine integrated with a hot air depyrogenation tunnel delivering 3-log endotoxin reduction under Grade A laminar flow.

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Overview

About the VWT-200 Aseptic Vial Washing & Sterilizing Tunnel

The **VWT-200 Aseptic Vial Washing and Sterilizing Tunnel** is a turnkey pre-treatment solution for injectable vials ranging from 2 mL to 100 mL. The system begins with an ultrasonic immersion pre-wash bath that dislodges particulate matter, followed by an indexing rotary washing turret with independent needle arrays. Cleaned vials transfer into the depyrogenation tunnel (up to 350°C) delivering a 3-log endotoxin reduction under Grade A airflow.

Ultrasonic Decontamination Bath: High-frequency 40 kHz ultrasonic transducers loosen microscopic glass particles before needle washing.

Continuous 350°C Depyrogenation: Hot-air laminar velocity of 0.45 m/s across the sterilizing zone guarantees endotoxin destruction.

Recorded Final Rinse Conductivity: Final rinse water quality is measured and written to the batch record, giving objective evidence that the cleaning cycle completed to specification.

Validated Cycle Recipes: Wash, rinse and dry stages run to stored recipes, so the qualified cycle is reproduced exactly on every load.

Specifications

Technical Specifications

Technical specifications for the VWT-200 Aseptic Vial Washing & Sterilizing Tunnel
Vial Range	2 mL to 100 mL
Output Speed	Up to 12,000 vials / hr
Depyrogenation Temp	300°C to 350°C
Electrical Load	45 kW / 415 V / 50 Hz

* Specifications may vary by model. Contact us for exact configuration.

Validation Support

Full IQ/OQ/PQ documentation packages available. Our validation team works with your QA department to ensure regulatory acceptance.

Design Qualification (DQ)
Installation Qualification (IQ)
Operational Qualification (OQ)
Performance Qualification (PQ)
Factory Acceptance Test (FAT)
Site Acceptance Test (SAT)

Compliance Standards

Built and tested to international pharmaceutical manufacturing standards.

WHO-GMPISO 9001CE MarkedCDSCO

See it in Action

Video Demonstration

Machine demonstration video

VWT-200 Aseptic Vial Washing & Sterilizing Tunnel — Product Brochure

Technical specs, dimensions & ordering guide · PDF

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Gallery

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FAQ

Product FAQs

Common questions about our pharmaceutical machinery.

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+91 98311 97931

About the VWT-200 Aseptic Vial Washing & Sterilizing Tunnel

Vial Range

2 mL to 100 mL

Output Speed

Up to 12,000 vials / hr

Depyrogenation Temp

300°C to 350°C

Electrical Load

45 kW / 415 V / 50 Hz