What prevents layer delamination?

Controlled first-layer pre-compaction creates a micro-textured keying boundary.

How is compression force monitored?

Strain gauges on the compression rollers sample every tablet. Tablets outside the set force window are rejected automatically, and the force trend is logged against the batch record for later review.

Can the press handle bi-layer or effervescent products?

Bi-layer configurations are available with an additional fill station and interim compression. Effervescent products require a dehumidified enclosure holding the compression zone below 20% RH, which we supply as an integrated option.

What warranty applies to this machine?

Machines are supplied with a 12-month warranty from commissioning covering manufacturing defects, with wear parts and tooling excluded. Extended cover is available under an annual maintenance contract, which also fixes response times for breakdown attendance.

What documentation is supplied at handover?

Handover includes the operation and maintenance manual, electrical and pneumatic schematics, the spare parts list with part numbers, material test certificates for contact parts, sensor calibration certificates and the completed qualification dossier.

What tooling standards does the machine accept?

The turret is built for TSM or EU standard tooling, specified at order. Tooling is supplied with hardness and dimensional certificates, and we hold change parts for both standards to support multi-product sites.

HTP-55 High-Speed Multi-Station Bilayer Tablet Press

Name: HTP-55 High-Speed Multi-Station Bilayer Tablet Press
Brand: GentlemanPharmed
Availability: InStock

High-throughput 55-station double rotary press delivering up to 450,000 tablets/hour for monolithic and bi-layer pharmaceutical formulations.

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Overview

About the HTP-55 High-Speed Multi-Station Bilayer Tablet Press

The **HTP-55 High-Speed Bilayer Tablet Press** is our flagship production tableting platform designed for mega-scale pharmaceutical manufacturing facilities. Operating at speeds up to 450,000 tablets per hour, the HTP-55 incorporates independent first-layer tamping, first-layer sampling, and secondary layer consolidation stations with zero cross-layer contamination.

Independent First-Layer Weight Sampling: Pneumatic sample gate extracts first-layer tablets without stopping the line.

Zero-Cross Contamination Baffles: Isolates Layer 1 and Layer 2 granulations with dedicated vacuum hoods.

Force-Based Tablet Rejection: Every tablet is compared against the set compression force window, with out-of-tolerance tablets rejected automatically and logged.

Segregated Compression Zone: The compression area is isolated from the drive and lubrication systems, preventing cross-contamination of the product path.

Specifications

Technical Specifications

Technical specifications for the HTP-55 High-Speed Multi-Station Bilayer Tablet Press
Number of Stations	55 Stations (BB-Tooling) / 45 Stations (B-Tooling)
Output Speed	450,000 tablets / hr
Motor Rating	11 kW High-Torque Inverter Drive
Weight	4,200 kg

* Specifications may vary by model. Contact us for exact configuration.

Validation Support

Full IQ/OQ/PQ documentation packages available. Our validation team works with your QA department to ensure regulatory acceptance.

Design Qualification (DQ)
Installation Qualification (IQ)
Operational Qualification (OQ)
Performance Qualification (PQ)
Factory Acceptance Test (FAT)
Site Acceptance Test (SAT)

Compliance Standards

Built and tested to international pharmaceutical manufacturing standards.

WHO-GMPISO 9001CE MarkedCDSCO

See it in Action

Video Demonstration

Machine demonstration video

HTP-55 High-Speed Multi-Station Bilayer Tablet Press — Product Brochure

Technical specs, dimensions & ordering guide · PDF

Download Brochure

Gallery

Product Gallery

FAQ

Product FAQs

Common questions about our pharmaceutical machinery.

Ready to Order?

Get a custom quote, technical specifications, and delivery timeline from our experts.

+91 98311 97931

About the HTP-55 High-Speed Multi-Station Bilayer Tablet Press

Number of Stations

55 Stations (BB-Tooling) / 45 Stations (B-Tooling)

Output Speed

450,000 tablets / hr

Motor Rating

11 kW High-Torque Inverter Drive

Weight

4,200 kg