Does it support aggregation rework for damaged cartons?

Yes, hand scanners allow quality operators to disaggregate and replace damaged serial units with full audit trails.

How is seal integrity confirmed?

Seal parameters are monitored continuously and logged per batch. Destructive testing by methylene blue dye penetration is performed at a defined frequency, and machines can be specified with inline vision inspection of the seal area.

Does the line support serialisation and aggregation?

Yes. Cartoner-level serialisation with print-and-verify and case aggregation is available, and the data can be handed to your site or corporate serialisation system over a standard interface.

What warranty applies to this machine?

Machines are supplied with a 12-month warranty from commissioning covering manufacturing defects, with wear parts and tooling excluded. Extended cover is available under an annual maintenance contract, which also fixes response times for breakdown attendance.

What documentation is supplied at handover?

Handover includes the operation and maintenance manual, electrical and pneumatic schematics, the spare parts list with part numbers, material test certificates for contact parts, sensor calibration certificates and the completed qualification dossier.

Which forming films does the machine run?

The machine runs PVC, PVDC-coated PVC, Aclar and cold-form aluminium laminate. Forming temperature, dwell and cooling are stored per recipe, so a film change is a recipe selection rather than a manual re-setup.

BL-150 Inspection & Serialization Aggregation Station

Name: BL-150 Inspection & Serialization Aggregation Station
Brand: GentlemanPharmed
Availability: InStock

Turnkey pharmaceutical serialization and aggregation system for item-to-bundle and bundle-to-case parent-child hierarchy verification.

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Overview

About the BL-150 Inspection & Serialization Aggregation Station

The **BL-150 Aggregation Station** establishes parent-child serialization compliance for pharmaceutical cartons, bundles, and shipping cases conforming to US DSCSA and EU FMD mandates. High-resolution Cognex vision cameras verify 2D DataMatrix codes, validating serial number parent-child hierarchies into enterprise EPCIS cloud databases.

Layer-by-Layer Multi-Camera Scanning: Captures all bundle 2D barcodes in a single camera snapshot inside the aggregation chamber.

Recipe-Stored Forming Parameters: Forming temperature, dwell and cooling are held per film type, so switching material is a recipe change rather than a re-setup.

Inline Cavity Inspection: Empty or partially filled cavities are detected before sealing, and affected blisters are rejected downstream with a batch record entry.

Specifications

Technical Specifications

Technical specifications for the BL-150 Inspection & Serialization Aggregation Station
Vision System	Cognex In-Sight 5 MP Barcode Readers
Protocol Support	EPCIS 1.2 / GS1 compliant
Power	1.5 kW / 230 V

* Specifications may vary by model. Contact us for exact configuration.

Validation Support

Full IQ/OQ/PQ documentation packages available. Our validation team works with your QA department to ensure regulatory acceptance.

Design Qualification (DQ)
Installation Qualification (IQ)
Operational Qualification (OQ)
Performance Qualification (PQ)
Factory Acceptance Test (FAT)
Site Acceptance Test (SAT)

Compliance Standards

Built and tested to international pharmaceutical manufacturing standards.

WHO-GMPISO 9001CE MarkedCDSCO

See it in Action

Video Demonstration

Machine demonstration video

BL-150 Inspection & Serialization Aggregation Station — Product Brochure

Technical specs, dimensions & ordering guide · PDF

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Gallery

Product Gallery

FAQ

Product FAQs

Common questions about our pharmaceutical machinery.

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+91 98311 97931

About the BL-150 Inspection & Serialization Aggregation Station

Vision System

Cognex In-Sight 5 MP Barcode Readers

Protocol Support

EPCIS 1.2 / GS1 compliant

Power

1.5 kW / 230 V