What is the changeover cleaning time?

Full CIP wash cycle is completed in 30 minutes.

What documentation is supplied at handover?

Handover includes the operation and maintenance manual, electrical and pneumatic schematics, the spare parts list with part numbers, material test certificates for contact parts, sensor calibration certificates and the completed qualification dossier.

How is spray rate controlled during the cycle?

Peristaltic pumps are controlled against the recorded inlet air temperature, exhaust temperature and bed temperature. The spray rate follows a stored recipe ramp, and deviations outside the window trigger an alarm written to the batch record.

Can the same pan run aqueous and organic coating?

Yes, with the appropriate solvent-rated configuration. Organic coating requires a flameproof build, solvent recovery handling and nitrogen inerting, which must be specified at order rather than retrofitted.

How is coating uniformity verified?

Uniformity is verified by weight gain across a sampled population and, where the product requires it, by dissolution testing of coated tablets sampled from defined pan positions during the performance qualification.

What warranty applies to this machine?

Machines are supplied with a 12-month warranty from commissioning covering manufacturing defects, with wear parts and tooling excluded. Extended cover is available under an annual maintenance contract, which also fixes response times for breakdown attendance.

AC-30 Intermediate Commercial Auto-Coating System

Name: AC-30 Intermediate Commercial Auto-Coating System
Brand: GentlemanPharmed
Availability: InStock

Mid-sized 30-inch perforated pan coating system with 80 kg batch capacity for small commercial batches and generic pilot lines.

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Overview

About the AC-30 Intermediate Commercial Auto-Coating System

The **AC-30 Auto-Coating System** bridges the gap between R&D coaters and mega-scale production platforms. Featuring a 30-inch perforated pan and 3 spray guns, the AC-30 handles 40 kg to 80 kg batches with industrial-grade PLC recipe automation.

Compact Cleanroom Profile: Integrated compact air handler reduces required cleanroom ceiling and floor space.

Closed-Loop Bed Temperature Control: Inlet air, exhaust and bed temperatures are controlled against the recipe, with spray suspended automatically if the bed leaves the qualified window.

Fully Perforated Pan Airflow: Airflow is distributed evenly through the tablet bed, reducing drying gradients and the risk of twinning or over-wetting.

Specifications

Technical Specifications

Technical specifications for the AC-30 Intermediate Commercial Auto-Coating System
Pan Diameter	30 inches (760 mm)
Airflow	1,800 m³/hr
Power	4.0 kW

* Specifications may vary by model. Contact us for exact configuration.

Validation Support

Full IQ/OQ/PQ documentation packages available. Our validation team works with your QA department to ensure regulatory acceptance.

Design Qualification (DQ)
Installation Qualification (IQ)
Operational Qualification (OQ)
Performance Qualification (PQ)
Factory Acceptance Test (FAT)
Site Acceptance Test (SAT)

Compliance Standards

Built and tested to international pharmaceutical manufacturing standards.

WHO-GMPISO 9001CE MarkedCDSCO

See it in Action

Video Demonstration

Machine demonstration video

AC-30 Intermediate Commercial Auto-Coating System — Product Brochure

Technical specs, dimensions & ordering guide · PDF

Download Brochure

Gallery

Product Gallery

FAQ

Product FAQs

Common questions about our pharmaceutical machinery.

Ready to Order?

Get a custom quote, technical specifications, and delivery timeline from our experts.

+91 98311 97931

Pan Diameter

30 inches (760 mm)

Airflow

1,800 m³/hr

Power

4.0 kW