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Edge computing nodes and cloud dashboards that deliver real-time operational intelligence, vibration analytics, and predictive maintenance alerts.
Unlock the power of Industry 4.0 with GentlemanPharmed's Industrial IoT (IIoT) monitoring platform. By deploying non-invasive industrial edge gateways on new or existing pharmaceutical machinery, we continuously collect and analyze critical operating parameters including bearing vibration, motor winding temperature, vacuum pull, and pneumatic pressure. Our predictive algorithms identify mechanical wear, unbalance, and lubrication breakdown days or weeks before catastrophic equipment failure occurs, allowing maintenance teams to schedule interventions during planned downtime.
Non-invasive sensors connect directly to machinery without altering validated PLC control software.
Triaxial accelerometer sensors monitor ISO 10816 vibration severity on main drive bearings and turrets.
Secure real-time KPI dashboards showing live OEE, yield, and machine status on desktop and mobile devices.
Triggers proactive maintenance alerts via email/WhatsApp when parameter trends exceed baseline thresholds.
Catch bearing failures and lubrication starvation before line stoppage occurs.
Operating machinery within optimal vibration and thermal envelopes prolongs tooling and drive longevity.
Identify compressed air leaks and excessive motor loads to reduce plant energy bills.
Encrypted telemetry using TLS 1.3 and MQTT with zero exposure of internal plant OT networks.
Contact our automation engineers to discuss your facility's requirements and get a custom technical proposal.