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Deterministic PLC-driven line automation that eliminates manual intervention, reduces batch cycle times, and ensures repeatable cGMP compliance.
GentlemanPharmed designs and commissions turnkey automation architectures for oral solid dosage, liquid filling, and sterile injectable production lines. By integrating servo-controlled kinematics, robotic pick-and-place systems, and intelligent sensor networks, we transform discrete machines into synchronized, continuous manufacturing lines. All automated sequences are structured according to GAMP 5 Category 4 and 5 software guidelines, featuring comprehensive fail-safe interlocks, electronic recipe management, and automated clean-in-place (CIP) cycling.
Automated setpoint download for speed, temperatures, dosing volumes, and compression forces with strict recipe change authorization.
Hardware and software safety interlocks that immediately halt upstream feeds if critical downstream parameters deviate.
Pre-programmed validated wash sequences with flow, conductivity, and temperature logging for cleaning validation.
Millisecond-accurate trigger synchronization for line-scan cameras inspecting tablet surface defects and blister seal integrity.
Pre-validated electronic recipes eliminate manual configuration mistakes.
Synchronized buffering and automated changeovers boost line efficiency by 15–25%.
Full software lifecycle documentation including FDS, SDS, and traceability matrices.
Compact panel architectures with remote I/O islands minimize cleanroom space usage.
Contact our automation engineers to discuss your facility's requirements and get a custom technical proposal.